4 Causes of skid steer overheating and how to avoid them

Overheating in skid steer loaders is more common than many operators realize, especially when working in hot, dusty environments or when the machine is under continuous load. While the basic causes may seem straightforward (low coolant, clogged radiator), the actual reasons are often more complex and rooted in overlooked maintenance or operating habits.

At makana.com, we’ve reviewed dozens of used skid steers during inspections, from Bobcat S510s to Cat 226B3 units, and overheating is one of the most common issues we flag in inspection reports. Knowing what leads to this problem is key to preventing costly damage and unplanned downtime.

What are the main causes of skid steer overheating?

Here are the most frequent technical causes we see during inspections:

1. Clogged or dirty cooling system

A clogged radiator or oil cooler restricts airflow and prevents the system from dispersing heat efficiently. This is especially common in dusty environments like demolition sites or agricultural operations. Even with regular pressurized cleaning, debris buildup between the cooling fins can go unnoticed unless inspected closely.

In one inspection of a Bobcat S510, we found compacted straw and fine dust trapped deep in the oil cooler fins. The machine had just 1,200 hours on it, but frequent use on a poultry farm with infrequent cleaning had triggered multiple overheat shutdowns.

2. Worn or slipping fan belt

The fan belt drives the cooling fan, and even a slight slack or wear can reduce RPM enough to lower airflow across the radiator. This isn’t always picked up until it’s too late, as the belt might look intact during a quick check.

On a Cat 226B3 we listed, the belt had stretched enough to cause reduced cooling at high idle. It triggered a fault after just 20 minutes of heavy use in 38°C weather.

3. Low coolant or poor coolant quality

Coolant isn’t just water. Without the right mix of antifreeze and inhibitors, the cooling system can’t handle high heat. Poor-quality coolant can also lead to internal corrosion, which clogs the radiator from the inside.

During a teardown of a Case SR130, we found a rust-clogged radiator core and poor-quality aftermarket coolant, despite just 1,800 operating hours.

4. Hydraulic overload and high ambient temperatures

In high-demand tasks like cold planing or mulching, hydraulic systems work harder and generate extra heat. If the cooling package isn't up to spec or has wear, this additional load pushes the system over the threshold.

Machines like the Kubota SSV75 used in forestry frequently experience overheating unless equipped with upgraded hydraulic coolers or airflow kits. If these aren’t maintained properly, temperatures rise fast, especially in summer.

What happens when a skid steer overheats?

Letting a skid steer overheat repeatedly leads to long-term damage. Here's what you’re risking:

1. Premature engine wear

Consistent operation over 105°C leads to oil breakdown, reducing lubrication. This accelerates wear on pistons, rings, and cam bearings. On a Komatsu SK815-5, engine teardown at 2,100 hours revealed scoring on all cylinders after the machine had been run hot during trenching operations.

2. Cracked cylinder head or blown head gasket

Aluminum heads expand rapidly under heat. Repeated temperature spikes warp them, leading to compression leaks or coolant intrusion. Gasket failures can happen even without visible symptoms, until the next start-up.

3. Hydraulic system failure

Overheated hydraulic oil loses viscosity and can damage pumps and control valves. We saw this firsthand on a New Holland L220, where seals inside the main control valve were scorched due to operating continuously in 42°C ambient heat with a blocked cooler.

4. Shortened electrical component life

High temperatures affect alternators, relays, and even sensors. In modern skid steers with high electronic control, overheating stresses ECMs and causes intermittent errors, something we’ve noted on Bobcat S530 models from the early 2020s.

What’s the best way to prevent overheating in your skid steer?

Preventing overheating isn’t just about coolant levels. It’s a mix of correct machine choice, preventive maintenance, and environmental awareness. Here are key steps we recommend based on real-world findings:

1. Inspect and clean cooling packs weekly: Use compressed air or a low-pressure washer to clean out radiators and coolers. Don’t rely on external appearance, pull panels and inspect between coolers.

2. Upgrade the machine if the environment demands it: Some tasks need more cooling than standard units offer. Forestry, roadworks, or hot regions often require high-flow cooling packages or aftermarket airflow kits.

3. Monitor hydraulic load and engine RPM: Running at lower RPMs or avoiding full flow for extended periods during peak heat hours helps. Many newer models let you set operating modes, use them wisely.

4. Check for active derate or warning codes: Modern machines will throw early warning codes before critical overheating. Don’t disable these alerts. If you’re buying a used skid steer on makana.com, always check the diagnostics section of the Inspection Report.

5. Test coolant quality annually: Coolant test strips or lab testing helps ensure you're not running with degraded fluid. Look for silicate drop-out or pH imbalance.

Now that we've covered prevention, let's look at how specific machine models compare in their thermal resilience.

Which skid steers handle heat better than others?

Some models are better designed for hot environments. Based on our inspection experience and customer feedback, here’s a quick table comparing a few popular models:

If you're evaluating machines on makana.com, check whether these options are installed. Our listings usually include this information in both the technical specs and the expert review section.

How do we assess overheating risks during inspection?

When you’re buying used heavy machines, especially compact loaders, overheating risks aren’t always visible from the outside. That’s why our Inspection Reports at makana.com include:

• Coolant pressure test results.

• Thermostat check and fan belt inspection.

• Radiator fin condition photos.

• Live engine temperature readings during load.

• Any logged overheat codes from the ECM.

This helps buyers make informed choices, especially when planning for use in hot or high-load environments.

Conclusion

Overheating is one of the most overlooked threats to skid steer loaders, yet it has serious long-term effects. Whether you're operating in extreme temperatures, using high-demand attachments, or just working long hours, monitoring and maintaining the cooling system is critical. If you're looking to buy or sell used machines, understanding these risks upfront gives you a big advantage.