What’s New in 2025 Komatsu PC220LC-12 and PC220LCi-12

Komatsu has recently revealed two new excavators in the 21–24 ton range: the PC220LC-12 and the PC220LCi-12. We’ve gone through what the company shared in its brochures and public updates, and here’s a detailed look at what we know so far.

For contractors familiar with the PC210LC-11, these models are positioned as natural successors. Both machines bring bigger cabs, better efficiency, and longer service intervals. The difference is that the PC220LCi-12 integrates Komatsu’s intelligent machine control (IMC 3.0), designed for operators who want more automation in their work.

Let’s go deeper into the specifications, the upgrades from the previous generation, and where these two models fit in today’s heavy equipment market.

What makes the PC220LC-12 different from the PC210LC-11?

Komatsu’s PC210LC-11 has been one of the most widely used medium excavators, but the new PC220LC-12 is more than just a refresh. 

Several technical updates stand out:

• Cab design: Operators now get 28% more interior space, 30% more legroom, and a 50% increase in visibility. These numbers directly impact operator comfort and safety on long shifts.

• Hydraulics and fuel efficiency: Komatsu reports up to 20% lower fuel consumption due to optimized hydraulics and an updated engine control system.

• Digging and lifting power: Both bucket force and lifting capacity have been improved, meaning higher productivity without moving to a larger class machine.

• Maintenance intervals: Filters and hydraulic components have extended service cycles, reducing downtime and operating costs.

This combination of comfort, power, and cost efficiency makes the PC220LC-12 a clear step forward compared to the PC210LC-11. Contractors who have relied on the older machine will notice the upgrades in day-to-day work.

What does the PC220LCi-12 offer with IMC 3.0?

The PC220LCi-12 builds on the base model’s improvements and adds IMC 3.0 intelligent machine control. This technology is already available in larger Komatsu excavators, but this is one of the first times it appears in the 22-ton class.

Key IMC features include:

• 3D boundary control: The system prevents the excavator from digging too deep, swinging too far, or moving outside the programmed area.

• Auto-swing and return-to-dig: The boom and swing movements can be semi-automated, which shortens truck-loading cycles.

• Payload metering: Operators can see the exact tonnage being moved in real time, helping keep loads consistent and avoiding overloading.

• Large display: A 10.1-inch monitor integrates 3D designs, payload data, and telematics, with over-the-air update capability.

For contractors who work in infrastructure or regulated job sites, these smart features directly translate into reduced rework and tighter project control.

How does the PC220LC-12 compare with similar excavators?

The 21–24 ton excavator class has several strong options. To understand how the Komatsu PC220LC-12 fits in, we compare it with three popular competitors: Cat 320D3 / 323D3, Volvo EC220DL, and Hyundai HX220L.

1- Cat 320D3 / Cat 323D3

• Operational Weight: 320D3 ≈ 21 tons, 323D3 ≈ 24 tons

• Fuel efficiency: High.

• Automation: None.

• Pros: Very reliable, easy to maintain, strong dealer support, good resale value.

• Cons: No built-in automation.

Caterpillar medium excavators are known for their durability and low maintenance needs. They don’t have automatic grading like the Komatsu PC220LC-12, but some operators prefer simpler controls with fewer electronics to manage.

2- Volvo EC220DL

• Operational Weight: ≈ 22 tons.

• Fuel efficiency: High (ECO mode reduces fuel use).

• Automation: None.

• Pros: Comfortable cab, smooth digging, energy-efficient.

• Cons: No automatic grading, slightly less breakout force than heavier 23–24 ton machines.

The Volvo EC220DL works well for mid-scale projects where comfort and fuel savings are important. Compared with the Komatsu PC220LC-12, it performs similarly in digging, but all grading must be done by the operator.

3- Hyundai HX220L

• Operational Weight: ≈ 22 tons.

• Fuel efficiency: Moderate (CAPO system helps save fuel).

• Automation: None.

• Pros: Lower cost, multiple work modes, solid reliability.

• Cons: No automatic grading, cab comfort is less than Volvo or Komatsu.

The Hyundai HX220L balances durability and affordability. Its fuel optimization system helps reduce costs, but it lacks automatic features for precise grading like the Komatsu PC220LC-12.

How much does intelligent control save in real operations?

Contractors often ask if investing in intelligent systems is worth the extra cost. From available case studies, here’s what IMC systems typically achieve:

1. Fuel savings: By cutting unnecessary movements, intelligent control can save up to 10–15% in fuel.

2. Reduced rework: Automatic depth and boundary control reduce the risk of over-digging, saving material and time.

3. Higher accuracy: Contractors using IMC-equipped excavators often report reduced reliance on surveyors or manual grade checkers.

For mid-size projects, these savings add up quickly. For example, grading a 5,000 m² foundation pad with a standard excavator may require several corrections. With an IMC-equipped model like the PC220LCi-12, the operator can reach grade within a single pass more often.

What about maintenance and ownership costs?

Komatsu emphasizes reduced maintenance costs in both new models. The key changes include:

• Longer oil and filter life: Service intervals have been extended, cutting downtime.

• Centralized greasing points: Simplifies daily service routines.

• Telematics integration: Remote monitoring helps spot early signs of issues before failure.

How do these models align with emission regulations?

Both the PC220LC-12 and PC220LCi-12 are expected to comply with current EPA Tier 4 Final and EU Stage V standards. For contractors in regions like the Middle East, where standards are less strict, machines may also be available in de-tiered versions.

Emission control is not just about compliance. Cleaner engines reduce particulate buildup in hydraulic systems, lowering maintenance needs. Contractors considering export or resale value should note that compliance with EPA or CE regulations often improves marketability in Europe and North America.

Final thoughts

The Komatsu PC220LC-12 is a practical upgrade for contractors looking for a balance between size, power, and efficiency. The PC220LCi-12 goes further, adding intelligent controls that directly impact productivity and accuracy.

At makana.com, we continue to follow these developments closely and compare them with other excavators available on Makana, helping contractors make informed choices.